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Tac-7 Pocket Knife - Precision and Versatility in Tactical Design

Mechanical Design
3D Scanning
A-Z Product Development
Rendering
UX
Market Driven Design

The research approach for the Knife Tac-7 project was methodical and comprehensive, aimed at understanding the competitive landscape and identifying key features valued in tactical knives. The process began with an in-depth analysis of the online retail market, focusing on popular and high-quality pocket knives by examining specifications, pricing, and user reviews on various forums and websites. The research was divided into two sequences: the first studied a broad range of knives, including less popular but relevant models, while the second focused on a curated list of top knives frequently mentioned across multiple sources.

This thorough analysis highlighted essential characteristics such as blade length, thickness, material, handle design, and locking mechanisms. The findings revealed preferences for features like a 3-inch blade length, CPM-S35VN steel for its superior properties, and Nylon handles for durability and comfort. By synthesizing this data, the design criteria for the Knife Tac-7 were established, ensuring the final product met market demands and user expectations.

Whether you are a dedicated survivalist or an outdoor enthusiast, a pocketknife is an essential tool. A good pocketknife needs to be easy to carry, razor sharp, long-lasting, safe, ergonomic, and dependable. Buyers want a low-maintenance knife with a lasting edge at a reasonable price. Many knife companies cut costs on quality materials, leading to tolerance issues and unsafe, lower-quality knives. Poor ergonomic design can make even high-quality knives uncomfortable. Common complaints include difficulty opening the knife, blade sharpness, and component durability over time.

Mechanical Design
3D Scanning
A-Z Product Development 
Rendering
Market Driven Design 
UX 

Initial steps included creating primitive clay models to conceptualize the handle design, focusing on ergonomics and comfort. These clay models were then digitized using the Trinio app, which involved scanning the models from multiple angles to create a detailed 3D representation. This 3D scan was imported into software like MeshMixer and Fusion 360 for further refinement. The mesh was converted into a BREP solid format and exported to SolidWorks for final adjustments.

The development process involved extensive research into the needs and preferences of military, law enforcement professionals, and outdoor enthusiasts. This included analyzing existing tactical knives, identifying common issues, and gathering feedback from potential users to understand their requirements. Prototyping and iterative testing were crucial in refining the design and ensuring it met user needs effectively. The focus was on creating a knife that is both functional and user-friendly, providing a reliable tool for professionals in high-stress environments.

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